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Here are my build photos. Enjoy!Me posing with the just-collected V8: Sierra XR4x4 rear subframe delivered and awaiting refurbishment: Half of a Cortina front subframe awaits a strip-down and clean-up:
The engine block and sump get a coat of nice red paint: My chassis at the Stafford Kitcar show: Trestles built, garage awaits delivery of the kit. All these bits will one day be a car ... Friend John works on fitting a floor panel. Diff and gearbox await fitting. Engine and gearbox get craned into place. Some visitors to my 'Open Day', 17/4/99. Friend Simon (L) and William Turner (R). Fuel pump and filter attached to aluminium bracket (upside down). The pump fits in snugly between the differential and the fuel tank: Inlet manifold and carburettor on. Cardboard template used in making shoulder panels MkII: New left-hand shoulder panel in place: New seats, still in plastic wrappings: Pedal box, panelled and with brake pipes in place: Mountney steering wheel attached to column: Oil pipes run to remote filter head (just visible behind diagonal chassis brace tube): The propshaft, before it got sealed into the tunnel: Hot-air trough gets stuck to the underside of the scuttle: Left-hand exhaust headers and pipe are trial-fitted: Lashed-up ignition system, just to make the engine run: Hey look William, I've got a picture just like yours! Wiper motor, rack and wheelboxes in place under the scuttle: Coolant expansion bottle robbed off'n an old Cavalier: John welds the bottom coolant hose T-piece: Nice aluminium bracket supporting brake fluid reservoir and washer bottle: An aluminium sandwich plate under the driver's seat spreads the load from the under-floor exhaust-mounting bracket: Cutting out the aluminium for the new heater box: I attach the forward part of the rear body tub with big-head rivets. Is that a bald spot? Jim marks out the contents of the rear panel, using his car's own number plate as a template: A ring of holes is stitch-drilled for the fuel filler cap. Masking tape protects the gel-coat, which shows a nice reflection of my MR2: Left-hand side panel in place, showing two oval cut-outs for the exhaust pipes. No, the side panels aren't going to be lime-green, that's the protective plastic: 'Seven' art, entitled 'Nose Cone in the Rain'. I need to mow my lawn: Heater in place under the scuttle next to the wiper motor. Flexible tubes join it to the hot air trough: Bonnet and nose cone trial fitted, together with part of the front left suspension: The battery shelf fully populated: Holes are cut in the bare GRP dash moulding: The dash blank is padded with foam and covered with vinyl: Not on the road yet and look what it's doing to Rob already! Passenger-side mirror screwed to the windscreen support: Lifting the Dax down. An engine crane holds the roll bar while 6 blokes lift the front and Jessica (lower right) pulls the trestle out: John hops in and we go for an inaugural spin (the light was failing, hence the bad picture): "I dub thee ... and all who sail in her ... " Vital carpeting tool - the bent screwdriver: A cat on a Cat. Chris & I visit William's Tiger Cat E1 build: Bracket to hold the rear of the console steady: The front wings are stuck on with BD. The air-filter is in place: Mudflaps. Before (right) and after (left): ... and fitted to the front wings: Rear boot tub, carpet, harnesses, badges and reflectors in place: The finished article, ready for SVA! Waiting for the SVA test to start. The sunshine was a good omen: Mr. Tester & Mr. Grainger examine the inside of the Dax: Adjusting the headlamp aim during the test: Mr. T tests the speedo calibration: Minister's Approval Certificate Go on to the post-build photos. |